514f8a21

8.1. General information

The transmission will transform the torque transferred from the engine in size and the direction. It is necessary for ensuring optimum speed and passability of the car, and also for the most economic operation of the engine and the movement of the car a backing. Besides, the transmission separates the engine and transmission during a stop and the parking of the car and at its movement on inertia with the working engine.
Details of the transmission are placed in a case which is screwed by bolts on a back part of the engine.
The torque from a bent shaft of the engine through coupling is transferred to a main shaft of the transmission. On primary gear wheels of the forward course and a gear wheel of a backing which are in continuous gearing with gear wheels on secondary to a shaft are established to a shaft. Gear wheels of a secondary shaft freely rotate on a shaft until the mechanism of gear shifting does not include a certain transfer therefore the corresponding gear wheel with a secondary shaft of the transmission is blocked. The gear wheel of a backing is not synchronized.

Fig. 8.1. Section of the mechanical F16 transmission


Fig. 8.2. Shaft and gear wheels of the F16 transmission: 1 – lock ring; 2 – ball bearing of a secondary shaft; 3 – persistent washer of a secondary shaft; 4 – lock ring of a secondary shaft; 5 – gear wheel of the 5th transfer; 6 – needle bearing of a gear wheel of the 5th transfer; 7 – the blocking ring of the synchronizer of the 5th transfer; 8 – synchronizer of the 5th transfer; 9 – the sliding coupling of the synchronizer of the 5th transfer; 10 – spring of the synchronizer of the 5th transfer; 11 – cracker of a clamp of the 5th transfer; 12 – nave of the coupling of the synchronizer of the 5th transfer; 13 – lock ring; 14 – the blocking ring of the synchronizer of the 3rd and 4th transfer; 15 – gear wheel of the 3rd transfer; 16 – needle bearing; 17 – persistent washer of a secondary shaft; 18 – the ring holding a persistent washer; 19 – needle bearing of a gear wheel of the 2nd transfer; 20 – gear wheel of the 2nd transfer; 21 – external ring of the synchronizer; 22 – internal ring of the synchronizer; 23 – external ring of the synchronizer; 24 – transfer synchronizer 1 and 2nd; 25 – spring of the synchronizer 1 and 2nd of transfer; 26 – cracker of a clamp of the 1st and 2nd transfer; 27 – nave of the coupling of the synchronizer 1 and 2nd of transfer; 28 – spring of the synchronizer 1 and 2nd of transfer; 29 – the blocking synchronizer ring; 30 – persistent washer; 31 – cutting lock ring; 32 – external ring of the synchronizer; 33 – intermediate ring; 34 – internal ring of the synchronizer; 35 – needle bearing of a gear wheel of the 1st transfer; 36 – gear wheel of the 1st transfer; 37 – persistent washer; 38 – ring of a secondary shaft; 39 – cutting lock ring; 40 – persistent washer; 41 – synchronizer; 42 – spring of the synchronizer of the 3rd and 4th transfer; 43 – nave of the coupling of the synchronizer of the 3rd and 4th transfer; 44 – cracker of a clamp of the 3rd and 4th transfer; 45 – spring of the synchronizer of the 3rd and 4th transfer; 46 – the sliding synchronizer coupling; 47 – ring of the synchronizer of the 3rd and 4th transfer; 48 – needle bearing of a gear wheel of the 3rd and 4th transfer; 49 – gear wheel of the fourth transfer; 50 – the ring holding a persistent washer; 51 – a stopper with a carving; 52 – magnet; 53 – transmission case; 54 – the plug of a shaft of the separating clutch lever; 55 – pin; 56 – pin; 57 – oil channel; 58 – secondary shaft; 59 – roller bearing; 60 – persistent washer; 61 – back case; 62 – laying; 63 – a bolt with a six-sided head; 64 – a bolt with a six-sided head; 65 – back cover of the transmission; 66 – a bolt with a six-sided head; 67 – a bolt with a six-sided head; 68 – magnet; 69 – pin; 70 – laying; 71 – lock ring; 72 – gear wheel of the fifth transfer; 73 – ball bearing; 74 – lock ring of the bearing; 75 – lock ring; 76 – bolt; 77 – knot of a main shaft; 78 – ball (4 pieces); 79 – backing gear wheel shaft; 80 – backing gear wheel; 81 – persistent washer; 82 – main shaft; 83 – needle bearing; 84 – a bolt with a six-sided head; 85 – differential case; 86 – laying of a case of differential; 87 – a bolt with a six-sided head; 88 – coupling case cover


Fig. 8.3. Mechanism of gear shifting of the F16 transmission: 1 – coupling switching off fork; 2 – a bolt with a six-sided head; 3 – coupling switching off bearing; 4 – a bolt with a six-sided head; 5 – the directing basic plug; 6 – sealing ring; 7 – epiploon of a main shaft; 8 – the separating clutch lever; 9 – finger; 10 – pin; 11 – pin; 12 – cover; 13 – shaft epiploon; 14 – draft of gear shifting; 15 – lock ring; 16 – a bolt with a six-sided head (M7x20); 17 – gear shifting mechanism cover; 18 – spring; 19 – ring; 20 – axis of the intermediate lever; 21 – intermediate lever; 22 – persistent plate; 23 – spring; 24 – plate of a spring; 25 – lock ring; 26 – laying; 27 – pin (5x26); 28 – fork of switching of the 3rd and 4th transfer; 29 – rod; 30 – fork of switching of the 1st and 2nd transfers; 31 – rod of switching of the 3rd and 4th transfer; 32 – fork of inclusion of the 5th transfer; 33 – the blocking pin; 34 – spring; 35 – stopper; 36 – the blocking pin; 37 – spring; 38 – stopper; 39 – the blocking pin; 40 – spring; 41 – stopper; 42 – crossing point; 43 – pin; 44 – bolt; 45 – bolt; 46 – fork of switching of the 5th transfer; 47 – bolt; 48 – boot of a fork of switching of the 5th transfer; 49 – rod; 50 – the blocking pin; 51 – spring; 52 – stopper; 53 – rod emphasis; 54 – rod of switching of the 1st and 2nd transfers; 55 – rod of switching of transfer of a backing; 56 – fork of switching of transfer of a backing; 57 – spring


Fig. 8.4. Differential: 1 – bolt; 2 – differential bearing flange; 3 – sealing ring; 4 – epiploon; 5 – bolt; 6 – conic roller bearing; 7 – the conducted gear wheel of the main transfer; 8 – leading gear wheel of the drive of a speedometer; 9 – differential box; 10 – conic roller bearing; 11 – epiploon; 12 – sealing ring; 13 – differential bearing ring; 14 – tightening plate; 15 – bolt; 16 – pin; 17 – persistent washer; 18 – semi-axial gear wheel; 19 – axis of satellites; 20 – satellite; 21 – persistent washer


Basic elements of the F16 transmission are (Fig. 8.1, 8.2, 8.3, 8.4):
– transmission case;
– main shaft and gear wheels;
– secondary shaft and gear wheels;
– main transfer and differential.
The secondary shaft of the transmission transmits torque through differential to power shafts.

Fig. 8.5. Gear shifting lever: 1 – gear shifting lever; 2 – gear shifting lever handle; 3 – safety bolt; 4 – bearing insert; 5 – bearing insert; 6 – gear shifting lever shaft; 7 – leather cover; 8 – restrictive emphasis of the lever of gear shifting; 9 – bolt; 10 – gear shifting lever case; 11 – gear shifting rod; 12 – bearing ring; 13 – insert; 14 – rubber consolidation; 15 – bolt; 16 – spring washer; 17 – clamp; 18 – adjusting lever; 19 – intermediate rod; 20 – spherical coupling; 21 – lock ring; 22 – cover; 23 – the directing lever; 24 – cover; 25 – intermediate lever; 26 – shock-absorbing plug; 27 – pin; 28 – clip; 29 – clip (6 pieces); 30 – plug; 31 – hinged pin


The control of the transmission is made by the lever connected by draft to the transmission (fig. 8.5)